Troy Lee Designs and D3O® Unveil New Stage Pro and Speed Pro Protection Ranges for Mountain Bikers

Built using D3O® Diablo™ impact protection, the most advanced limb protection material ever developed, the new Stage Pro and Speed Pro ranges strike the perfect balance between low-profile design, cool, lightweight comfort, and unrivalled protection.

“The launch of the Stage and Speed Pro Knee and Elbow Sleeves has been a long time coming,” said JT Cook, Sr. Director of Creative/Design at Troy Lee Designs. “This is a real step forward in how we protect riders. What makes these sleeves special is the new D3O Diablo insert. It’s lighter, more flexible, and absorbs more impact with less bulk. The goal was to build something you can wear all day without thinking about it until you need it.”

Stage Pro:

When the trails turn technical and the hills are steep, Stage Pro Knee and Elbow Guards are built to perform. Featuring D3O® Diablo™ CE Level 2 inserts, Stage Pro offers flexible, comfortable and breathable protection in a slim, pedal-friendly package.

Key Features:

• D3O® Diablo™ CE Level 2 protection
• Slim, contoured fit for maximum mobility
• TLD Air Channels for breathability
• Durable 260gsm Lycra body
• Pad Anchor system for a locked-in feel
• Reflective logos for added visibility

Stage Pro is engineered for riders who spend all day on the bike whether they’re at the bike parks or flying down the mountain, without sacrificing safety or comfort.

Speed Pro:

Designed for trail riders who value mobility and efficiency, Speed Pro Knee and Elbow Guards offer lightweight, slip-on protection that stays secure even on long climbs and fast descents.

Key Features:

• D3O® Diablo™ EN 1621-1:2012 CE Level 2 protection
• Silicone-infused cuffs to prevent slippage
• Lightweight, breathable 260gsm Lycra
• TLD Air Channels for temperature regulation
• Minimalist design that fits under pants

Speed Pro is ideal for everything from post-work laps to long weekend rides, packing pro-level protection into a format that’s easy to wear and forget about until you need it most.

“The TLD D3O knee and elbow guard products have been super comfortable, durable, and safe feeling since I’ve started wearing them,” said Austin Dooley, Monster Army/Muc-Off World Cup Downhill Athlete for Commencal Les Orres Race Team. “The fit is super nice and the pads don’t dig into the body at all with their soft, yet durable structure. I’ve had some big crashes in them this year and been very happy to be wearing TLD protection products.”

Both the Stage Pro and Speed Pro lines feature D3O’s Diablo™ material, which offers best-in-class impact absorption while remaining flexible and low-profile. Certified to EN 1621-1 Level 2, Diablo™ is trusted by elite athletes across MTB, and motorsports delivering confidence when it matters most.

Stuart Sawyer, CEO at D3O, added: “Our continued partnership with Troy Lee Designs goes from strength to strength. The launch of the Stage Pro and Speed Pro ranges is a testament to our shared commitment to pushing the boundaries of rider protection through smart design, collaboration, and innovative materials.”

From fun laps with friends to technical trails and competitions, the Stage Pro and Speed Pro lines are built for riders who need gear that works as hard as they do. With D3O inserts providing protection, riders get an unconscious advantage to push themselves to the limits of what’s possible.

About Troy Lee Designs

Troy Lee Designs is a premium action sports brand specializing in high-performance helmets, apparel, and protective gear for motocross, mountain biking, and other gravity-driven sports. Founded by legendary helmet painter Troy Lee, the brand is known for combining cutting-edge technology with bold, artistic design. Troy Lee Designs is dedicated to creating innovative, top-quality gear that inspires confidence and performance, while celebrating the creativity, individuality, and passion of athletes around the world.

About D3O

D3O® is the global leader in protection against impact, shock and vibration. Working with world-class brands including Formula 1 teams, adidas, the U.S. Department of Defense, and NASA, D3O provides protective solutions across multiple industries, from sports and motorcycling to defense and electronics. D3O partners with leading mountain bike brands. The company recently trademarked the colour orange for the exclusive use in protection for motorcycle gear, reinforcing its position as the industry’s most trusted ingredient brand.

For All Press Enquiries Contact:

Serena Thynne, Global Head of PR at D3O
Serena.thynne@d3o.com